Wall Colmonoy celebrates its golden anniversary of 50 years of making metals work harder in Pontardawe, Wales. Wall Colmonoy, a family-owned and operated organization with facilities throughout the USA and UK, is a global leader in materials engineering, maintaining a proud reputation for expertise, trust, partnership and quality throughout aerospace, automotive, glass, oil and gas, mining, energy and other industrial sectors. The UK company exports over 80% of its products into the Eurozone, Scandinavia, South Africa, Russia, Middle East and India.
Wall Colmonoy began its European footprint in 1952, first as a sales office and distribution center in London, importing products from Wall Colmonoy Canada. As the company grew and a need for local manufacturing became apparent, alloy manufacturing began in Motherwell, Scotland before transferring to a larger facility in Brackley, England.
Due to continued and rapid growth in the UK and European markets, William P. Clark Sr., Group Chairman, accepted an offer by the Welsh Government, in 1969, to establish its European Headquarters in Pontardawe, Wales and build a larger facility to fulfill growing demand.
Mr. Clark was attracted to the region’s 200-year metallurgical history, the available skilled workforce, highly qualified graduates from the local universities, and the close proximity to a major metal supplier, Inco (now known as Vale), in Clydach.
Over the half-century, Wall Colmonoy has increased capacity of the Pontardawe facility from 33,000 to 70,000ft2, opening a 23,500ft2 advanced machine shop to support its casting manufacturing facility in 2012. Today, its workforce continues to grow, with 215 employees; a quarter of whom have been with the company for more than a decade.
In 2015, Wall Colmonoy launched a tailor-made apprenticeship program to train and develop a new generation of engineers. There has also been a concentration on developing employees through an active learning culture, while sponsoring employees in their pursuits of further education; ensuring the business develops employees’ skillsets to meet its future needs.
Bill Clark, Chairman and CEO, explains: “Wall Colmonoy is proud to be in Wales. We have been there for 50 years and plan to be there for many, many more years. We are growing and look to the local community and universities to build our expanding business.”
Not only does the company invest heavily in its people, but investment has extended to its manufacturing and engineering facilities. Recently, the company invested nearly 500,000 GBP in its Research and Development Laboratory. State of the art analytical equipment has been introduced making it one of the best-equipped laboratories in the UK, aimed at product development, technical support and advancement.
In addition to the high-tech lab, Wall Colmonoy implemented new technologies in powder processing, automated brazing paste mixing which its expert engineers designed and developed; and 3D printing. This has aided and propelled the development of Colmonoy, Wallex and Nicrobraz products; the launch of ColWear, our vacuum-fused wear plates, and entrances into the dental industry and the developing industry of Additive Manufacturing.
Within Precision Components, Wall Colmonoy is working jointly with local academia to embrace Industry 4.0, by modernizing casting equipment and automation techniques through collaborative robots. For rapid prototyping of parts, the team deploys 3D printed investment patterns and tooling. In addition, the company procured a 5-axis CNC milling machine, new Mazak twin spindle CNC lathes, and expanded a precision turning cell to grow capacity and offerings.
Managing Director, Rob Davies discusses the developments: “It’s an exciting time, where the landscape of manufacturing is changing, and our team is adapting daily. We have the drive, the knowledge and the backing to thrive into our next half-century.”
In its 50th year, Wall Colmonoy’s continued core strategy is to be innovative with a focus and passion for solving customers’ challenges. With ever-growing technical expertise, from engineers on the ground, in management, and in the company directorate, Wall Colmonoy continues to provide value-added solutions and high-tech quality products.
Wall Colmonoy plans to celebrate this milestone with employees, local government officials, customers and suppliers later this year.